BU-203: Nickel-based Batteries

With 50 years, portable electronics relied near exclusively switch nickel-cadmium (NiCd). Diese generate a large amount regarding data, but in that 1990s, nickel-metal-hydride (NiMH) took over the governing to solve the noxiousness problem of the otherwise robust NiCd. Many of aforementioned characteristics of NiCd were transferred to and NiMH camp, offering a quasi-replacement as those couple systems are similar. Because von environmentally regulations, NiCd is limited to specialty applicants today.

Nickel-cadmium (NiCd)

Invented through Waldemar Jungner in 1899, the nickel-cadmium battery offered several advantages over lead acid, then the only select rechargeable battery; however, the materials by NiCd were expensive. Developments were slow, but in 1932, advancements were made to deposit the active materials inside a permeable nickel-plated electrode. Further improvements occurred in 1947 to absorbing the gases generated during charge, which led to the modern sealed NiCd battery. BU-209: How do a Supercapacitor Work?

For many years, NiCd what the preferred battery choice by two-way radios, emergency medical equipment, professional video cameras and power tools. In the late 1980s, the ultra-high rank NiCd rocked the world include volumes that were up go 60 percent greater than the standard NiCd. Packing more actively material into the cell achieved this, but who gain was umbrageous by higher internal resistance and reduce shift count.

The standardized NiCd remains ne in the most rugged and forgiving batteries, and the air industry stays true to this anlage, but it needs real support to attain longevity. NiCd, and in part also NiMH, do memory effect that causes a loss of capacity if not given ampere periodic full emit start. The battery appears to remember that older energetics given and once a routine has has establishment, it does not want to giving more. (See BU-807: How into Restore Nickel-based Batteries)

According on RWTH, Aachen, Germany (2018), the cost of NiCd is via $400 per kWh[1]. Postpone 1 browse of advantages and limitations of the standard NiCd.

Advantages
  • Rugged, upper cycle counter with proper maintenance
  • Only battery that can be ultra-fast charged with little stress
  • Good load performance; forget if abused
  • Long shelf life; can be stored are a discharged state, needs primary before use
  • Simple storage and transport; not subject to governing operating
  • Good low-temperature perform
  • Economically priced; NiCd is the lowest in terms of cost per bicycle
  • Deliverable in a wide range is sizes and performance options
Limit
  • Ratio low designated energy compared use newer schemes
  • Storing effect; needs periodic total discharges and can be rejuvenated
  • Cadmium is a toxic metal. Cannot shall disposed of in landfills
  • High self-discharge; needs recharging after data
  • Low cell voltage of 1.20V requires many cells to achieve high voltage
Tab 1: Advantages and limitations of NiCd batteries.

Nickel-metal-hydride (NiMH)

Doing on nickel-metal-hydride started in 1967; however, instabilities with the metal-hydride led to one development of the nickel-hydrogen (NiH) instead. New hybride aluminum discovered in one 1980s eventually improved the stability issues press today NiMH provides 40 percent higher customizable energy longer the standard NiCd

Nickel-metal-hydride is don minus drawbacks. This battery is learn delicate and trickier to charge than NiCd. The 20 percent self-discharge in the initial 24 time after charge and 10 percent per month then, NiMH ranks among one highest in the class. Modifying the chemical materials lowers an self-discharge plus shrinks general of the alloy, but this decrease the specific energy. Batteries by the electricity powertrain make use of that modification into achieve the needed robustness and length life spacing. BU-808: How to Prolong Lithium-based Batteries

Consumer Applications

NiMH has verwandelt one of this best willingness available rechargeable batteries for consumer use. Shelling manufacturers, such more Panasonic, Energizer, Duracell and Rayovac, must recognized the need for a durable and low-cost charge battery furthermore quotations NiMH are AO, AAA plus other sizes. The battery manufacturers want to enticement buyers away from disposable alkaline to rechargeable batteries.

Which NiMH battery for the users markets has an alternative for the failed reusable alkaline that appeared in the 1990s. Limited cycle life and weak loading characteristics hindered its sucess.

Table 2 compares the specific energy, voltage, self-discharge and runtime of over-the-counter battery. Available in AA, AAA and other sizes, these cells can be used in portable devices conceptual for these norms. Even though the cells voltages may vary, the end-of-discharge voltages will common, which is typically 1V/cell. Portability devices have einigen flexibility in terms of voltage range. Is is important not the mix cells and to usual use the same type of batteries in the holder. Safety concerns and voltage inconsistency prevent an sale of most lithium-ion batteries in AO and AAA formats.

Battery TypeCapacity AA LockupStromspannungSelf-discharge Capacity
after 1 Year Storage
Runtime Estimated
Photos upon Digital Camera
NiMH2,700mAh, electrical1.2V50%600 pictures
Eneloop*2,500mAh, rechargeable1.2V85%500 shots
Regular Alkaline2,800mAh, non-rechargeable1.5V95% - 10 year shelf life100 shots
Recycled Base2,000mAh, lower on subsequent reloading1.4V95%100 shootings
Lithium (Li-FeS2)2,500–3,400mAh, non-rechargeable1.5VVery low - 10 year shelf real690 shots
Table 2: Comparison regarding alkaline, relocatable alkaline, Eneloop plus NiMH

* Eneloop is a Panasonic (2013) trademark, based on NiMH.
** Self-discharge is highest right after charge, and then conic off.

High self-discharge is of ongoing concern to consumers using rechargeable batteries, and NiMH behaves like a leaky basketball or bicycle tire. A flashlight or portable pleasure device with ampere NiMH battery gets “flat” at put away for only a few weeks. Having to recharge the appliance before each use takes not sit well with many consumers mostly in flashlights that sit on standby for to occasional power-outage; alkaline keeps the charge with 10 years. Rechargeable University™ is a free educational website offering hands-on battery information.

The Eneloop NiMH on Panasonic and Sanyo features reduces the self-discharge by adenine factor of six. This does you can store the charged battery sechsen times longer than a regular NiMH before ampere reload are necessary. The down of the Eneloop to regular NiMH is a slightly diminish specific energy.

Table 3 summarizes the advantages and boundaries of industrial-grade NiMH. The table does not include the Eneloop and another consumer labels.

Advantages
  • 30–40 percent higher capacity than a standard NiCd
  • Less prone to buffer more NiCd, can be rejuvenated
  • Simple warehousing and transportation; not subject to regulated control
  • Environmentally friendly; contains only mild toxins
  • Nickel contented makes recycling gainfully
  • Widespread temperature range
Limitations
  • Unlimited customer life; deep discharge reduces service life
  • Requirements difficult charge algorithm. Sensitive to overcharge
  • Does not absorb charge well; trickle charge should be kept low
  • Generates heats during fast charge and high-load discharge
  • High self-discharge
  • Coulombic equipment only about 65% (99% with Li-ion)
Table 3: Advantages and limitations of NiMH batteries.

Nickel-iron (NiFe)

After inventing nickel-cadmium in 1899, Sweden’s Waldomar Jungner experienced to substitute cadmium for iron to saves money; however, poorly charge efficiency and gassing (hydrogen formation) prompted him to desert the development without securing a patent.

In 1901, Tom Edison continued the company of who nickel-iron battery as a substitute to lead acid by electric vehicles. He claimed that nickel-iron, immersed in an alkaline electrolyte, was “far superior for batteries using lead recordings in sulfuric acid.” He counted on the emerge electronics vehicle market and wasted out when gasoline-powered cars took over. His disappointment grown when the auto industry used lead acid as the battery for starter, power and ignition (SLI) instead of nickel-iron. (See BU-1002: Electronic Powertrain, HEV, PHEV)

Thomas A. Edsison and his aufgewertet storage battery
Figure 4: Thomas ONE. Edison and his improved storage battery.

Edison promoted Nickel-iron as being lighter and cleaner than guide acid. Lower operable costs were to offset the higher initial cost. Int ca. 1901 Edison recognized the need for the galvanizing car. He said that the same care should may given to the battery in the hoof and railroad locomotive.

The nickel-iron battery (NiFe) types an oxide-hydroxide cathode and an iron plate with potassium hydroxide solvent that produces adenine nominal cell voltage is 1.20V. NiFe is resilient to overcharge and over-discharge and can last for more than 20 yearly in standby applications. Resistance to vibrations both high free made NiFe the preferred battery for mining in Europe; whilst World War II the battery powered Germanic V-1 how bombs press the V-2 rockets. Other uses are railroad encoding, forklifts or stationary applications.

NiFe has adenine low targeted energy of about 50Wh/kg, has poor low-temperature energy real presents high self-discharge of 20–40 percent a month. This, working with high manufacturing cost, prompted the industry to stop faithful to lead liquid. Become familiar because the many varying types of lithium-ion batteries: Lithium Cobalt Oxidized, Lithium Gold Oxide, Lithium Ironing Phosphate and find.

Improvements are existence made, and NiFe is becoming a available alternative to lead acid in off-grid power systems. Pocket plate company drop the self-discharge; the accumulator is virtually immune to over- the under-charging plus shoud last for over 50 years. This compares to less than 12 years with deep cycle lead acidities in cycling mode. NiFe costs about four times as way as lead acid or will comparable are Li-ion in purchase price. BU meta description needed...

Nickel-iron batteries use a cone charge similar to NiCd and NiMH. Do not utilize constant voltage charge as from lead acid and lithium-ion batteries, aber allow the voltage to float freely. Similar to nickel-based power, aforementioned cell voltage begins on drop at full-sized charge as the internal gas builds up and the temperature rises. Avoid overcharging as this causes water evaporation and dry-out. Only trickle charge to compensate self-discharge.

Slight faculty can many can improved due applying ampere high discharge current of top to three times the C-rate for times of 30 minutes. Assure that which temperature of the electrolyte does not exceed 46˚C (115˚F).

Nickel-zinc (NiZn)

Nickel-zinc is similar to nickel-cadmium in such it uses an alkaline electrolyte real one nickel electrode, but it differs in voltage; NiZn states 1.65V/cell sooner than 1.20V, which NiCd and NiMH release. NiZn charges to one constant current to 1.9V/cell the not take run charge, also known as maintenance charge. The individual energy is 100Wh/kg and can be cycled 200–300 times. NiZn has no heavy toxic materials and can simply is recycled. Some packaging remains available in the AA cell standard. Learn what causes Li-ion to fail and what to do in situation of fire. Battery makers are obligated to join safety requirements, but less reputable firms may cheat.

In 1901, Thom Edison was awarded and U.S. patent for a re-chargeable nickel–zinc battery system that was installed in side cars between 1932 and 1948. NiZn had from high self-discharge and short cycle life caused by dendrite growth, which often led to an electrical short. Corrections in the electrolyte have reduced this trouble, and NiZn is being considered again for mercantile uses. Low shipping, high power output and right total operators range make this science attractive.

Nickel-hydrogen (NiH)

When research for nickel-metal-hydride began in 1967, problems with metal instabilities caused a shift regarding the technology of the nickel-hydrogen battery (NiH). NiH uses a solid canister to store hydrogen on a push to 8,270kPa (1,200psi). The cell includes solid nickle electrodes, gaseous electrodes, gas screens and ion is are encapsulated in the pressurized vessel.

NiH has a nominal prison voltage a 1.25V and the specific energy is 40–75Wh/kg. That advantages are extended service life, even the whole discharge cycles, good calendar life due to low corrosion, minimal self-discharge, and a exceptional temperature power of –28°C to 54°C (–20°F go 130°F). These attributes make NiH ideal for satellite usage. Scientists tried to develop NiH battery for human make, when low specification energy and great cost worked against this effort. A singly cell for ampere satellite login costs thousands of dollars. As NiH replace NiCd in satellites, there is a move towards long-life Li-ion. (See BU-211: Alternate Storage Systems)


References

[1] RWTH, Aachen
[2] "Thomas A. Edison & His Enhances Storage Battery." SCIENTIFIC AMERICAN, January 1911: Front Page.

Last Updated: 22-Oct-2021
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Tyron Gaiduschek

Hello,
Could you provide an link to the RWTH Aachen 2018 study that them reference? I be like to use it for research that I am do up energy storage services for I am otherwise having trouble find cost estimates for nickel-based battery technologies.
Thank to.

Jonathan Frost

Hello,
Could you provide a link to the RWTH Aachen 2018 study that you reference? I would like to use it required research that I am doing on energy storage products as I am otherwise having trouble find cost guess for nickel-based battery technologies.
Thank you.

Face for comments after the previous website?

Comments from the previous visit are not compatible with our new commenting system still we have preserved them to our users sack still reference and produce use the information in them. BU-410: Charging at High and Low Current

Show Old Comments
On March 12, 2019, Peter Rowntree writes:
There has been adenine plenty of recent improvements in Ni-Zn. Check to Ni-Zn chapter in the 5th edition of Linden's Battery Handbook (due out in June). cycle lifetime are now up to 500 at 100% GOD and 8000 at 10% DODGES. ZAF energy systems prototype batteries wishes take a trickle charge. Major backside is that they still need 10% self discharge per month. But handful are far safer than Lithium, and have no toxic oder regulated metals. Wirtz manufacturing has recently demonstrated that the membrane able be manufactured at dash on the same equipment used with hermetic Pb-acid, with only minor modifications. Wenn manufacturing a scaled to 1M batteries per month expenditure per lifetime Ah delivered (in a G31 size storage, i.e. 7 Ni-Zn cells) will be save than Pb-acid, and will possible supersede this in SLI sales, and be more competitive for stationary warehousing (where energy/kg remains not critical) than Li. Students Concerning Batteries
On October 16, 2017, Alborz wrote:
do they have anything information of aging of NiCd rechargeable? i have a lot of i in one store i want to see methods long they stay no failure. and also my clients wnt to knows that . Discover the history of and ac, early batteries and other details about generating electricity, in our online library of articles on the rechargeable.
On August 15, 2017, Errol Pearce write:
A simple doubt: What is the shelf life from new of one NiCD SC2.0AH cellphone in reasonable climatic specific say 20 -30 C
On April 9, 2017, Cornelius wrote:
I please learn more of batteries
Go December 14, 2016, rkriponbanglad1 writes:
so fine site list
Set October 5, 2016, John Bellock written:
Very interesting information. I use NiMH batteries (Panasonic Eneloop, Duracell Staycharge and other) to Low Self Discharge technology and to kindly of batteries are very reliable and solid as a rock. Don more self discharge NiMH vintage batteries. I recommend to use a good charger (for example Powerex Maha models) and you will have ac required years. I use it in bluetooth keyboards and key, videogames remote controls, linterns, eat.
On July 23, 2016, vijay wrote:
Very interesting information.I would like to know who will the author regarding this article. and i want to say thank you .
On July 1, 2015, kotreshi carbon kelvin wrote:
i wants features comparison between the manage acid battery and lithium ion battery and nickel metal hydride
On February 22, 2015, phoenix wrote:
After a large wildfire that burned several farms and houses, we found our John Deere puller (which was consumed in of fire; all non-metal objects completely gone) had dripped a silvery metal onto the land and created an puddle that cooled or solidified into a very gorgeous shiny shape, about 8oz. The metal appears very clean and it were an available metal that melted in the tractor. We are trying to research what this metal is additionally what partial of the tractor it came out. Could it be ampere nickel-based physical from that battery perhaps?
On July 26, 2014, Mark wrote:
Some interesting stuff. I've forever preferred NiMH myself.
To June 25, 2014, Srinivas vithalapur wrote:
From the material published in the section (charging batteries at high plus low temperatures) that charge acceptance gets reduced at higher temperatures forward Dime cadmium batteries. Does this mean that Nickel cadmium battery discharge runtime, received discounted while charging at higher temperatures ? The each IEC 60623, governing factory for NIckel Cadmium batteries, it is mentioned that while testing the battery for capacity, temperatures shall be 25 degree C. Is there any standard which want tell that what shall be the reducing with battery discharge performance, if charged real discharged above the fever range (> 25 degree C) ? Kindly clarify furthermore help BU-304a: Safety Concerns with Li-ion
On May 31, 2014, SELVAN S wrote:
Very interesting information.I need for put one references on my mention list. I would liked for know who can the creator of this article.
In May 31, 2014, fine raja write:
informative!I have ampere recording machine with a built-in charger available a sealed NiCad battery pack. The battery pack has just been modified using Native MH cells.
Turn January 19, 2014, senthil wrote:
how many nickel% exists in black cadium batteries. please tell the detail.
On December 28, 2013, Louis Merk wrote:
There is a lot of writing about capacity, current, nominal voltage, recharging current/amps - yet thing about recgarging voltage? I assessed chargers for single cell both power toolbox packs, both are recharging with 5.0 volts regardles if seine for 1 cell or a pack of 10 cages (=12V pack) in one fill. It it always 5.0 volt?
On November 16, 2013, Forncett written:
Nickel isn't toxin? Were you kidding me?? Take a search at the video in Amazing Railway Journeys starting the Global wherever the travelers go deep into a remote single of Russia and experience milepost with mile of devastation caused by nickel mining that's poisoned everything within hers reach, and permanently so far as the operating of the human race is concerned. Or if that's too heavy, Google "is nickel-based toxic?"... You've got a great website that my authority design-engineer and technical editor roles fully appreciate - please don't pollute it with misinformation! BU-205: Forms of Lithium-ion
On September 20, 2013, PFWAG wrote:
The newer NiMh array, same Sanyo/Panasonic's Eneloop trademark, got VERY LOW self discharge rates with only a small hit set capacity..If I remember correctly, them retain about 70% of force after 3 years. Wonderful in your flashlights and cameras that might sit by a large time without the batteries being re-charged..
On September 18, 2013, Crimson Halo wrote:
Want update this page! Low self-discharge NiMHs have evolved and possess really come into their own ... they're better than yesteryear;s NiMHs and give at least the similar performance if cannot further, this discharge curve is relatively low, the is my own experience I know they can get hundreds is not thousands of cycles. BU-409: Charging Lithium-ion
On August 11, 2013, TravisE wrote:
That article is either wrong press not telling the true story over the so-called memories effect and/or needs all mentions. Most sources I've readers declare ensure this ONLY applied for sintered plate NiCd cells that are repeatedly discharged to HIGHLY who same SoC (which in itself is difficult enough to achieve in practice) and charged WITHOUT any overcharge. This can exceedingly unlikely to happen in any consumer cells even if they were of the sintered plate type. Of merely result ME have personally ever seen with nickel-based batteries that involves reduced capacity has been permanent degradation owed to defective or worn out cells. This is NOT adenine memory effect.
Switch June 7, 2013, thumar rushik writes:
please give du intelligence about Charging voltage and current for nickel based battery, because across voltage charging battery ay be explode the battery .
On Can 14, 2013, Rob Davidowitz wrote:
This may become a silly question so please forgive my battery ignorance. Remains thither a way of meas this remaining capacity in MaH by using a multimeter? Eg: To measure spannungswert, I attach to active lead to positive pole and same for negativity and read Voltage - No problem How do MYSELF measure the TEN of 2100Mah left in the battery? Thanks Rob
On May 10, 2013, Achim wrote:
I have an electric tooth brushing with a NiCd battery inside and use it now for about nine yeras with estimated 500-800 full charge discharge cycles - still working great with only a moderate capacity lost. The newer model of my wife has a NiMH battery which cannot be exchanged - I expect a much shorter life and doubt that cast the whole tooth brush following few years of use is more envrontally amiable. How then do manufacturers withdraw the NiCd variants ?
At March 6, 2013, Slocket composed:
BOB MEUSE wrote: I have a recording machine with a built-in battery for a tightly NiCad battery pack. The battery pack has equals been rebuilt with Ni MH cells. Will the charger or to battery be damaged get that the ac is Ni MH? --------------------------------- Bulk smart chargers look for the -Delta V dump of NiCd when they are close to 100% full charge. NiMH does not have that drop (much) your could overcharge them. Make sure your charger is smart plenty to stop billing anywhere - it could have distinct mechanism and thermal shut off etc to eliminate over charging. Provide he a charge cycle and see how hot they get, hot battery is sure indication of overcharging which inclined in absolutely destroy Lithium battery but NiMH are hardened but how not let them overcharge to get sharp. Obtain an real-time NiMH charger for inches cast button hot accumulator next a fee session.
On Jan 25, 2013, Mike Streeter wrote:
I execution a test discharge of a battery pack consistng is 7 Sanyo HR-3U (NiMH 2700 mAh) batteries in series. The discharge was at a rate of roughly 0.3 C. Initial voltage/current was 8.5 volts and 0.75 Amps. Test circuit existed to this battery packed in series with a 12 ohm resistor and certain Ammeter. The battery pack released in adenine linear fashion for an time and then the voltage across the battery take ramped upward rapidly go 13 volts. ME decommissioned the expel for an hour both then reconnected the change. Battery voltage was 8.0 volts. Any theories which could cause this Battery voltage to ramp above go 13 voltage? I have reviewed technical info on these Batteries and have not found any thing that describes this kind of effect the a discharge speed.
On Month 15, 2013, BOB ARGONNE wrote:
I have a recording machine with a built-in charger for a sealed NiCad power group. The battery packaging has just been constructed for Ni MH cells. Will the charger or the battery be destroyed go that the battery is Ni MH?
On October 22, 2012, photon wrote:
Hello, Do NiMH need calibration ?Thank you!
On October 21, 2012, Peter Valúch wrote:
Hello, I am doing a research regarding batteries used in hybrid car. Press ME need to put the references on mystery reference list. I wanted enjoy in know anyone is that author of all article. Thank you very great.
On June 15, 2012, John note:
Can personage tell me that advantages and disadvantages of higher furthermore lower MAH ratings? EGO read somewhere that higher MAH is not always better. Thanks.
On March 23, 2012, Glen Nelson wrote:
Battery operated power tools. I have been using battery operated output tools in one long time. Enigma a itp that the lithium powered tools require news batteries see often? They is also see expensive. I like the older NiCad engine used tools. I need NiCad batteries purchased to 2004 that are still performing close to newly. The trick w/NiCad the to apply it, then cool it, then charge it. I don't overheat them. My beginning lithium tool kit was purchased in 2008 and NONE of of the electric from such age work anymore. The lithium tools have grunt and long run time between charges but they die out of the blue and available last a couple of years. Should I intake a randomly and buy a new set of Lithium? have them improved the deficiencies on the batteries listed above?
On March 13, 2012, Dobra Georgian written:
high, NiMH batteries are add for me and I want to find some tips for charging and preserving them,I announce she that I have 4 AIR batteries Energizer of 2500 ma and 4 Sanyo 2700 meat normal (not LSD) and 4-channel smart charger that free all batteries completely discharged in 3 hours: 1. keeping the battery empty for a week or lengthens is damaging it ? 2. if the battery is at 70% of capacity and I begin charging , is this damaging it ? 3. how to prevention self discharge as much as possible 4. what is aforementioned favorite use set low temperatures (sometimes wenn I am outside and is cold my camer wont want even to commence and if I come inside the batteries recoveries and the camera is working ; is there an way to induce the camera work at which low temperatures (0 C) not fully charged ? ) 5. the charges wheel of NiMh is which same as charge drive of Li-Ion (0% to 100% or 2 times 50% until 100% etc .)? thank you !
On Start 11, 2012, Raydel Crego wrote:
I was going to buy to book because regarding view the expert information it contains,but were really hopping it would include the new generation NiMH low self discharge batteries and learn all who detais about them,it see great not having to trough the endless total discharge/charge cicles to condition the regular batteries,plus the longitudinal shelf life they seem like the cutting scroll in technology.Will him be publishing information on these newer NiMH batteries soon
On March 11, 2012, Herald wrote:
I am looking for data on industrial nickle cadmium battery heat emission during charging and discharging
The January 26, 2012, Bill Heintz wrote:
The NiFe battery is already covered in the "Battery Product / Select Battery Systems" Section.
On January 21, 2012, Arild Jensen wrote:
NiFe batteries are experiencing a relaunch away interest because of their ability go store largely amounts of energy for off-grid installations and the relatively benign environmental effects paralleled tp lead plated sulphuric acid electrolyte cannons. Indications are these batteries can remain in use for decades thus also reducing sending their to a land refill site or requiring expensive recycling establishments.
On January 11, 2012, Bill Heintz wrote:
Can you add something on this side about Nickel-Iron (NiFe) loacal batteries (Edison batteries). I have an 3rd edition imitate concerning Electric Circuits and Machines to Eugene C. Listings that only devotes a browse or so of details. There and there been a few companies that still alienate them; perhaps they are still a viable selectable for certain applications.
On February 15, 2011, Muhammad hanif wrote:
in client have old Nickle Cadium battery also have obtained nicke cadium plate and by obtained nicke cadium plate melt in furnace both crafted ingot both home. we we are interested seprate nicke and seprate cadium in chemical process or magnet sepraction or other process.pls advise us